Hero Puch Service Manual

PUCH MAGNUM X 50CC DIRT BIKE WORKSHOP SERVICE REPAIR MANUAL - gnrpr8yo.u0v0buk4bookmanuals.fipkas.com PUCH MAGNUM X 50CC DIRT BIKE WORKSHOP SERVICE REPAIR MANUAL instructions guide, service manual guide and maintenance manual.

Save the stock end can mounting bolt for reuse as well. R1 owners only -Inspect the exhaust gasket. Replace if necessary (gasket provided). For R1 owners -Install the S-Bend to the rear of the EXUP valve, make sure the system fits flush.

3 Do not wear loose clothing which could catch on the control levers, footrests, or wheels. Cover the throttle bodies to prevent anything from dropping into the engine. Remove the front seat and disconnect the battery. (Refer to Service Manual, Page 8-8) 2. Lift up the fuel tank. (Refer to Service Manual, Page 5-3) 3. Remove the air cleaner box.

Apply thread lock to the upper plate mounting bolts when reinstalling the upper seat rail plate. Incoming search terms: • • • • • • • • • •. Installation To prevent accidental vehicle start-up, which could cause death or serious injury, remove maxi-fuse before proceeding. (00251a) 1 WARNING 1 WARNING ® Kit Numbers 41279-04, 41282-04, 41463-05, 41467-05, 41633-05, 41634-05, 41640-05, and 41639-05 1 of 3 Figure 1. Rear Wheel Removal i02495 1. Axle (keep) 2. Axle adjuster (keep) 3.

It was manufacturing various bicycle components for M/S Hero Cycles Pvt. It was promoted by Sh. Satyanand Munjal, Sh.Brijmohan Lall Munjal and Sh. Om Parkash Munjal of Hero Cycles Limited. The company, having understood the requirement of Indian markets of two wheeler industry, decided to go in for producing of a suitable moped in the year 1975. This company converted to a public limited company on 2nd April,1977. The name of the company had been changed to M/s Majestic Auto limited and a fresh certificate of incorporation was obtained on 9th August,1977. In 1978, the company diversified into the manufacture of 49cc mopeds under the brand name of “Hero Majestic”.

• 1977mopeds.com 1.800.965.1977. • 1977mopeds.com 1.800.965.1977. • 1977mopeds.com 1.800.965.1977.

Save the banjo bolts, but discard the two gaskets found at each banjo fitting. See the service manual. Remove the front brake line assembly. NOTES Refer to the parts catalog for this year and model for a replacement OE brake line assembly and clutch cable, if needed. Ask a Harley-Davidson dealer about the selection of Genuine Motor Accessory Custom Braided Clutch Cables and Brake Lines that are available. Remove the front brake master cylinder and clutch lever assemblies from the handlebar. Disconnect the clutch cable from the clutch lever.

2001 Hero Puch Automatic Myrons has serviced a few Hero Puch Automatics that had things made imprecise, or off-center (like the clutch drum), or with poor quality materials (like the fork rubbers). So many of them, perhaps only some of the ones exported to the US, have excess engine vibration from the imbalanced large rotating things, like the clutch drum and the flywheel. 2000 Hero Puch Automatic components: 35mph 3.2 hp 49cc (or 41mph 4.2 hp 65cc) Puch remake one-speed automatic engine, kick-start (no pedals), steel chrome traditional spoke wheels with cast aluminum hubs. 1985-86 Puch Maxi Sport LS 2-speed (made in Austria) This was the last and the best “real” Puch moped.

Refer to TIRES in service manual. Do not re-use brake disc/rotor screws. Re-using these screws can result in torque loss and damage to brake components. (00319c) NOTES Install the primary bearing first using appropriate service manual and WHEEL BEARING REMOVER/INSTALLER. The side with the machined groove on the hub face is the primary bearing side for all kits except Kits 41681-07 and 40818-08.

Push-in gas lid, MAL fenders, MAL forks, chrome, MAL rear shocks, covers, Paradise-MAL speedometer, MAL two-person long seat. MAL rings 40 x 2.0 GI 3. 2000-2005 Hero Majestic 2000 Hero-Majestic Panther components: Majestic Auto Limited (MAL) one-speed 49cc 1.5 hp automatic engine, belt drive, CDI (electronic) ignition, 12 volt AC lights, ULO tail light, round turn signals, CEV round head light, 2.25 x 17″ tires, MAL cast aluminum hubs, MAL exhaust, MAL frame, MAL separate gas tank, 12×1 female gas valve, 30mm? Push-in gas lid, MAL fenders, MAL forks, chrome, MAL rear shocks, covers, Paradise-MAL speedometer, MAL two-person long seat. Handy Bikes USA 2003 Hero Majestic flyer 2004 Hero-Majestic Pacer components: Majestic Auto Limited (MAL) one-speed 49cc 1.5 hp automatic engine, belt drive, CDI (electronic) ignition, 12 volt AC lights, Fiem tail light, Fiem rounded-rectangular turn signals, Feim or Saturnus? rectangular head light, 2.25 x 17″ tires, MAL cast aluminum hubs, MAL exhaust, MAL frame, MAL separate gas tank, 12×1 female gas valve, 30mm? Push-in gas lid, MAL fenders, MAL forks, chrome, MAL rear shocks, covers, Paradise-MAL speedometer, MAL two-person long seat. 2001 Hero Puch Automatic Myrons has serviced a few Hero Puch Automatics that had things made imprecise, or off-center (like the clutch drum), or with poor quality materials (like the fork rubbers).

Hero Motors and MAL Contents: 2. 1993-95 Hero-Majestic Contents: 3. 2000-05 Hero-Majestic Contents: 4.

See FRONT WHEEL, ASSEMBLY in the Service Manual. Do not re-use brake disc screws. Re-using disc screws can result in torque loss and damage to rotor and/or brake assembly. Using the Torx ® shoulder bolts from the kit, and the saved spring washers fasten the brake discs to the same side of the wheel from which they were removed. Install the new wheel to the front forks per the FRONT WHEEL, INSTALLATION instructions in the Service Manual. Proceed to Step 7. Front and Rear Wheels 7.

Make sure that the rubber pads fully cover the bands (K). USE CAUTION WHEN TIGHTENING THE 6MM HARDWARE AND THE TWO BANDS SO AS NOT TO CRUSH OR DISTORT THE SLEEVE OF THE CAN. Using some brake and contact cleaner on a clean rag, carefully wipe down the entire TiForce exhaust system to remove any residual oils, anti seize, fingerprints and dirt prior to starting the motor. FAILURE TO CLEAN THE TUBING AND CAN MAY RESULT IN PERMANENT STAINING OF THE SYSTEM WHEN HEATED.

• 1977mopeds.com 1.800.965.1977. • 1977mopeds.com 1.800.965.1977. • 1977mopeds.com 1.800.965.1977. • 1977mopeds.com 1.800.965.1977. • 1977mopeds.com 1.800.965.1977. • 1977mopeds.com 1.800.965.1977. • 1977mopeds.com 1.800.965.1977.

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Refer to appropriate ENGINE sections in service manual. Remove existing clutch diaphragm spring. Refer to CLUTCH REMOVAL in service manual. The procedures in this instruction sheet should be performed by one experienced in precision measuring techniques. Failure to meet tolerances called for in this instruction sheet can result in engine damage.

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